We are one of the demanding names engaged in offering an assortment of services pertaining to molding and mold making and related aspects. Being one of the foremost service providers, we have maintained a pioneering streak in the industry. Over the years, we have constantly reinforced our reputation for excellence by introducing new and improved technologies. Following are the services we are offering:
Modeling
Owing to our experienced designers, we are engaged in designing the plastic mould and new products. So as to meet with each of client’s satisfaction, we always pays attention to the trend of the hardware and the software. At our unit, we have adopted international advanced system – CAD/CAM/CAE in mould design and injection molding. Our engineering and mould-making technology encompasses:
3D Modeling:
- Pro/ENGINEER (2001 & wildfire version)
- SolidWorks 2006
- Unigraphics NX2.0
2D Drawing:
- AUTOCAD 2006
- EDrawing
Equipped with various technologies, mold making is determined by our modern equipment, professional management personnel and workmen. All our workers are trained from the very beginning and at present we have experienced engineers with average four years of work experience.
We execute the manufacturing techniques of every mold as per the strict standard procedure which ensures the quality of mold design and production. Through our expertise, we guarantee the mold quality because of the skilled workers and advanced equipment.
Moldflow Analysis
Molding material:
- PC/ABS
- PPO (Noryl)
- Polyamide (Nylon)
- TPE (Rubber)
- Polycarbonate
- Polypropylene
- Polystyrene
- Acetal and some special materials such as PEEK and Ultem.
Molding coloring:
All the master batches are attained from quality suppliers in the area so minimizing problems in color matching. As per client’s demands Pantone and RAL colors are available and all master batches are mixed in a sterile area with ample dust extraction assuring no problems with spotting occur.
Molding quantity:
We are operating a very flexible service on supplying smaller quantities of parts with assembly and finishing. All molds designed and developed by us and used in-house are free of any maintenance costs.
Quality control
Quality holds utmost significance in our domain which is why we always strive to be at par with the quality standards. We follow comprehensive ISO 9001-2000 quality system standard, wherein we use documented quality system to control every process of design, production and quality check efficiently. Based upon our advanced technology, excellent management and development of qualification of ISO 9001:2000 International Quality system, we have improved our comprehensive quality. At our end, we endeavor to keep improvement and pursue for perfection so as to offer excellent and best service to our customers. Our procedures are:
- Document and Data Check
- Design Optimize control
- Steel Hardness Inspection
- Electrodes Inspection
- Core and Cavity Steel Dimension Inspection
- Pre-Assembly Inspection
- Trial Report and Samples Inspection
- Pre-Shipment Final Inspection
- Mould Package Inspection
Project Management
We appoint project managers for each individual project and client wherein the respective project manager is in charge of the entire project from start to finish. The manager provides directs communication for the client. We assure that the project management teams are versed with communication in English and are experienced engineers. Owing our professionally trained and well-coordinated team, we ensure high quality products and consistent service, which in return helps the client to maintain a competitive advantage over the competitors. Following is a certain procedure we follow: